It comes along with the engine on purchase and provides valuable information regarding your model such as detailed instructions on how to operate the motor, how to maintain it to keep it in perfect condition, oil capacity, safety guidelines, spare parts specification, guidelines on how to use controls, troubleshooting guide, warranty information, etc.
These kinds of manuals are written by professional mechanics for people with little to no knowledge on repairing and maintenance of an outboard motor. They are also referred to as shop manuals. They contain instructions on Yamaha hp repair and maintenance. However, they are not in-depth as they are meant for people who are not acquainted with such services. Mostly, it contains instructions on how to assemble and disassemble a boat with an outboard motor as per factory settings using diagrams, photos and illustrations, and it also contains basic maintenance and repair instructions.
A Yamaha hp repair manual is written on a more professional level as it is aimed at repair technicians or people with a background in mechanics. For people who are well-acquainted with mechanics an outboard motor, these manuals are ideal, helping them do any repair and maintenance work themselves, even complex ones.
These manuals provide detailed, step-by-step instruction on every aspect of repairing, servicing and maintaining an outboard motor. These are in-depth as they are meant for professional technicians and mechanics. However, that is not the case anymore today. A Yamaha hp repair manual has wide coverage on everything related to your outboard motor. Whether you need simple maintenance to make sure it is in good condition through the years, or you need to carry out complex tasks, you can find all kinds of information you need by referring to the manual.
This cuts the need to go to a professional technician every time you face some trouble. If I download can I print it out.. I dont want to download it on my phone and try and use my phone to greasy hands zooming in and all that.. Sure you can. Table Of Contents. Quick Links Download this manual.
Table of Contents. Previous Page. Next Page. Edition LIT 64K If you have any question about the operation or maintenance of your outboard motor, please consult a Yamaha dealer. Page 5 Greasing Page 6: General Information Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your outboard motor is sto- len. Key number Page 7: Star Labels General information particular label.
Page 8: Safety Information General information the outboard should be equal to or less than the rated horsepower capacity of the boat. If the rated horsepower capacity of the boat is unknown, consult the dealer or boat manufacturer. Do not modify the outboard. Modifications could make the motor unfit or unsafe to use. Page 9: Important Labels If nec- essary, verify the necessary replacement procedure with the dealer. Never illegally discard dump the product. Yamaha recommends consulting the deal- er on discarding the product.
ZMU Be informed about boating safety. Be sure shift control is in neutral before EMU starting engine. Page Rules When Encountering Vessels General information In other words, follow the standard rules ex- apply if both of you will clear one another if cept when a collision will occur unless both you continue on your set course and speed.
Page Other Special Situations General information maintain your speed and direction so that the gate only in such a channel. Reading buoys and other markers The waters of the United states are marked EMU Other special situations for safe navigation by the lateral system of There are three other rules you should be buoyage.
EWM Stop engine before refueling. Take care not to spill gasoline. Yamaha does not recommended gasohol containing methanol because it can cause fuel system damage or engine performance problems. Page Battery Specifications Yamaha outboard motors are fitted with pro- pellers chosen to perform well over a range For instructions on propeller removal and in- of applications, but there may be uses where stallation, see page V ZMU 1.
Top cowling Choke knob Top cowling lock lever s Page Remote Control Lever Basic components 6. Throttle 7. Fully open EMU Neutral interlock trigger To shift out of neutral, first pull the neutral in- terlock trigger up. Power trim and tilt switch 2. Remote control lever 3. Neutral interlock trigger 4.
Neutral throttle lever 5. Page Choke Switch Basic components adjuster counterclockwise. If there is too much resistance, it could be difficult to move the remote control lever or throttle grip, which could result in an accident.
Fully open 2. EMU Main switch Avoid accidentally pulling the lanyard The main switch controls the ignition system; during normal operation. Loss of en- its operation is described below. The power trim and tilt switch is located on EMU the side of the bottom engine cowling.
When installing the cowling, check to be sure it fits properly in the rubber seal. Then lock the cowling by moving the lever s down- ward. Flushing device 1. Tachometer 2. Trim meter EMU 3. Hour meter Tachometer 4. Oil level indicator This gauge shows the engine speed and has 5. Overheat warning indicator the following functions.
Water separator warning indicator 7. Serious engine damage will occur. ZMU 1. Oil level indicators EMU Oil level indicator digital type This indicator shows the engine oil level. If the oil level falls below the lower limit, the ZMU warning indicator will start to blink. Page Trim Meter Basic components turning on the main switch to make sure all power trim and tilt switch. Incorrectly setting The trip distance is kept in memory by bat- the selector switch on the gauge will give tery power.
Page Fuel Warning Indicator Do not continue to operate the engine if a activated. Get back to the port within troll- warning device has activated. Consult ing engine speed. EMU Overheat warning This engine has an overheat warning device. If the oil level falls below the lower limit, the warning system will activate. NOTE: The warning for oil filter clogging is similar to the warnings for low oil level and overheat Page Breaking In Engine Be sure to mix gasoline and oil complete- mine the optimum mounting height.
Con- ly, otherwise the engine may be dam- sult your Yamaha dealer boat aged. Page Preoperation Checks Make sure there are no fuel leaks or gaso- from the flywheel and other rotating line fumes. Check fuel line connections to be sure they are tight if equipped Yamaha fuel tank or Watch for oil flowing through the oil feed Ring Free Fuel Addi- erating the engine after a long period of tive has repeatedly proven its ability to clean storage.
Page 33 Imp gal can be added, and the bottom oil level line indicates approximately 3. Turn on the main switch. The Yamaha oil injection system will automatically feed oil from the remote oil tank to the engine oil tank. Be sure there are no swimmers in the water near you. Page 36 Operation your arm or leg while operating.
Do not attach the lanyard to clothing that could tear loose. Do not route the lanyard where it could become entan- gled, preventing it from functioning. Avoid accidentally pulling the lanyard during normal operation. Loss of en- gine power means the loss of most steering control.
Page Warming Up Engine Stop the engine and check whether the cooling water inlet on the lower case or the cooling water pilot hole is blocked. Consult your Yamaha Immediately after the engine starts, re- dealer if the problem cannot be located lease the main switch and allow it to re- and corrected. Move the gear shift lever quickly and firmly from neutral to forward. Remote control models Pull up the neutral interlock trigger if equipped and move the remote control EMU Trimming outboard motor The trim angle of the outboard motor helps determine the position of the bow of the boat in the water.
Correct trim angle will help im- prove performance and fuel economy while reducing strain on the engine. Page Adjusting Boat Trim Operation switch while the boat is moving. Compen- sate for this as you steer. The trim tab can Adjust the outboard motor trim angle using also be adjusted to help offset this effect.
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